China factory Skid-Mounted 250 Bar (25 MPa) Reciprocating Piston CNG Natural Gas Compressor for CNG Station best air compressor

Product Description

Company Profile

 

The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.

 

Product Description

The company currently has 10 series of leading products and hundreds of specifications. Its volumetric flow rate: 0.05~200m3/min. Pressure range: low pressure type 0~1.6MPa, medium pressure
Type 1.6~8.0MPa, high pressure type 8.0~50.0MPa. Lubrication methods are divided into 3 types: oil, oil-free and completely oil-free. The structural types include Z, W, V, D, M and H types. There are 3 cooling methods: air cooling, water cooling, and mixed cooling. In addition to providing users with customized products, we can also carry out personalized design and manufacturing according to user needs.
CNG STHangZhouRD STATION COMPRESSOR
CNG standard stations are built where natural gas pipelines pass through.
Gas is taken directly from the natural gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, and
Filtration, dehydration and other processes enter the compressor unit, and then compress, cool and purify
Then the pressure is increased to 25Mpa, and finally the high-pressure trailer is supplied to the high-pressure trailer through the air filling column.
Fill up the gas, and also fill up the car through the gas vending machine. Our company can provide overall
Solutions and turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low-pressure dehydration device, piston compressor, sequence control panel, gas storage bottle group, adding
Gas machines, gas filling columns, CNG trailers, gas alarm devices and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
 

NO. TYPE Intake pressure
MPa
CAPACITY
Nm3/h
MOTOR
KW
COOLING  WEIGHT(TONS) SIZE
mm
1 W-5.6/0.5-250 0.05 500 160 WATER COOLING 9 5000×2300×2200
2 W-3.6/1-250 0.1 435 110 WATER/MIX COOLING 6 2400×2220×2150
3 W-4.75/1-250 0.1 570 132 WATER/MIX COOLING 6 2400×2220×2150
4 W-7.5/1-250 0.1 900 270 WATER/MIX COOLING 17 8500×2260×2200
5 W-4.5/1.4-250 0.14 650 160 WATER/MIX COOLING 7 3820×2270×2150
6 W-4.7/2-250 0.2 850 185 WATER/MIX COOLING 7 3820×2270×2150
7 WF-3.6/(1.5~2.5)-250  0.15~0.25 0.15~0.25 540~750 160 AIR COOLING 14 6200×2190×2080
8 W-3.6/(1.5~3)-250 0.15~0.3 540~860 185 WATER/MIX COOLING 7 4000×2270×2150
9 V-3.2/(3-5)-250 0.3~0.5 760-1150 220 AIR COOLING 14 6300×2525×2500
10 VF-3.2/(3~5)-250 0.3~0.5 770~1150 220 WATER/MIX COOLING 14 6300×2500×2500
11 W-1.5/8-250 0.8 810 132 WATER/MIX COOLING 8 4000×2300×2000
12 VF-2/(10~16)-250 1.0~1.6 1320~2000 280 AIR COOLING 10 5600×2500×2300
13 D-5/(2~4)-250 0.2~0.4 900~1500 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
14 D-4.2/(3~6)-250 0.3~0.6 1000-1760 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
15 D-3.6/(4~7)-250 0.4~0.7 1050~1730 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
16 D-2.6/(7~12)-250 0.7~1.2 1250~2000 280 WATER/AIR/MIX COOLING 20 5000×3500×2500
17 VF-0.76/(7~13)-250 0.7~1.3 365~640 100 WATER/AIR/MIX COOLING 8 6000×2200×2230

CNG MOTHER STATION COMPRESSOR
The CNG mother station is built in a place where natural gas pipelines pass through.
Take the gas directly from the gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, filtration,
Dehydration and other processes enter the compressor unit, and then are compressed, cooled and purified to make it
The pressure is increased to 25Mpa, and finally the high-pressure trailer is filled with air through the air filling column.
Sometimes, cars can also be refueled through gas vending machines. Our company provides turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low pressure desulfurization tower
Water device, piston compressor, sequence control panel, gas storage bottle group, gas filling
machine, gas filling column, CNG trailer, gas alarm device and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.

NO. TYPE Intake pressure
MPa
CAPACITY
Nm3/h
MOTOR
KW
COOLING  WEIGHT(TONS) SIZE
mm
1   D-5/(2-4)-250 0.2~0.4 900~1500 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
2   VF-3.2/(3~5)-250 0.3~0.5 770~1150 220 AIR COOLING 14 6300×2500×2500
3   D-4.2/(3-6)-250 03~0.6 1000-1760 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
4   D-3.6/(4~7)-250 0.4~0.7 1050~1730 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
5   D-2.6/(7~12)-250 0.7~1.2 1250~2000 280 WATER/MIX COOLING 20 5000×3500×2500
6   VF-0.76/(7~13)-250 0.7~0.3 365~640 100 MIX COOLING 8 6000×2200×2230
7   D-2.8/(8-12)-250 0.8~1.2 1350-2150 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
8   V-2/(9-14)-250 0.9~1.4 1200-1800 280 WATER/AIR/MIX COOLING 12 6500×2525×2300
9   VFD-2/14-210 1.4 1800 280 AIR COOLING 15 10000×4000×3000
10   D-2.5/(12-14)-250 1.2~1.4 1950-2250 18 WATER/AIR/MIX COOLING 23 5000×3500×2500
11   VF-2/(10~16)-250 1.0~1.6 1320~2000 280 AIR COOLING 10 5600×2500×2300
12   D-2.8/(10~16)-250 1.0~1.6 1800-2850 355 WATER/AIR/MIX COOLING 23 5000×3500×2500
13   V-1.43/(16~20)-250 1.6~2.0 1460~1800 220 WATER/AIR/MIX COOLING 11 6000×2500×2250
14   D-2.4/(16-20)-250 1.6~2.0 2450-3000 355 WATER/AIR/MIX COOLING 23 5000×3500×2500
15   D-2.4/(16-23)-210 1.6~2.3 2450-3450 355 WATER/AIR/MIX COOLING 23 5000×3500×2500
16   V-1.8/(18-23)-210 1.8~2.3 2000-2590 280 WATER/AIR/MIX COOLING 12 6500×2525×2200
17   D-1.45/(20-35)-250 2.0~3.5 1830-3100 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
18   V-0.8/(19~35)-250 1.9~3.5 960~1720 160 WATER/AIR/MIX COOLING 13 6500×2525×2200
19   VF-1/(25~40)-250 2.5~4.0 1560~2700 220 AIR COOLING 13.5 4250×2525×2100
20   D-1.45/(40~60)-250 4.0~6.0 3600~5300 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
21   D-1.3/(50-70)-250 5.0~7.0 3970~5530 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
22   D-1.3/(60-70)-250 6.0~7.0 4758~5530 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
23   D-1.2/(40-80)-250 4.0~8.0 4758~5530 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
24   D-3.5/(7-10)-250 0.7~1 1680~2240 550 AIR COOLING 28 6600×4300×2500

CNG SUBSTATION COMPRESSOR
CNG substations are built in places where no natural gas pipelines pass through.
The CNG trailer transfers the gas from the mother station to the station and unloads the gas through the gas unloading column.
Gas machines refill cars.
Equipment composition: gas unloading column, sub-station compressor, sequence control panel, storage
Gas cylinder sets, gas dispensers, gas alarm devices, CNG trailers and other equipment.
Covered area: about 1000~1500m²
Way of working:
After natural balance, the direct intake air is compressed and supercharged, and the average working capacity is
More than 1000 square meters
Compressor exhaust volume changes range as trailer pressure drops:
1800-400Nm²/h

NO. TYPE Intake pressure
MPa
CAPACITY
Nm3/h
MOTOR
KW
COOLING  WEIGHT(TONS) SIZE
mm
1 VF-0.32/(30~200)-250 3~20 1500 75 AIR 5.5 5538×2134×1680
2 VFD-0.32/(30~200)-250 3~20 1500 75 AIR 9.65 5538×2438×2438
3 DFD-0.32/(30-200)-250 3~20 1500 75 AIR 8.5 4400×2610×2591
4 VFD-0.32/(20~200)-250 2~20 1500 75 AIR 9.65 5538×2438×2438
5 VF-0.26/(30-200)-250 3~20 1000 55 AIR 5.5 5538×2350×2000
6 VFD-0.26/(30-200)-250 3~20 1000 55 AIR 9.5 5538×2350×2438
7 ZFD-0.1/(30~200)-250 3~20 650 37 AIR 8.5 7000×2700×2700
8 ZFD-0.24/(30-200)-250 3~20 1400 37×2 AIR 8.5 7000×2700×2700
9 KR-1500/(20-200)-250 2~20 1500 30×2 AIR 10 5500×2500×2950
10 KR-2000/(20-200)-250 2~20 2000 37×2 AIR 10 5500×2500×2950
11 DFD-3[0.28]/(2-4)[25-200]-250 0.2~0.4

2.5~20

540-900
(STANARD STATION AND SUBSTATION)
1300
160

75

AIR 12.5 4050×3450×2100

Detailed Photos

 

After Sales Service

In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
 

Training plan

Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

Packaging & Shipping

 

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After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Lubricated

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can Gas Air Compressors Be Used for High-Pressure Applications?

Gas air compressors can be used for high-pressure applications, but there are certain considerations to keep in mind. Here’s a detailed explanation:

Gas air compressors are available in various sizes and configurations, and their suitability for high-pressure applications depends on factors such as the compressor’s design, power output, and the specific requirements of the application. Here are some key points to consider:

1. Compressor Design:

Not all gas air compressors are designed to handle high-pressure applications. Some compressors are specifically built for low-to-medium pressure ranges, while others are designed to deliver higher pressure outputs. It is important to select a gas air compressor model that is rated for the desired pressure range. The compressor’s specifications and manufacturer’s guidelines will provide information on the maximum pressure it can generate.

2. Power Output:

The power output of a gas air compressor is a crucial factor in determining its suitability for high-pressure applications. High-pressure compressors require more power to achieve and sustain the desired pressure levels. It is important to ensure that the gas air compressor has sufficient power output to meet the demands of the specific high-pressure application.

3. Cylinder Configuration:

The cylinder configuration of the gas air compressor can also affect its ability to handle high-pressure applications. Compressors with multiple cylinders or stages are designed to generate higher pressures compared to compressors with a single cylinder. Multi-stage compressors compress the air in multiple steps, allowing for higher pressure ratios.

4. Safety Considerations:

High-pressure applications require careful attention to safety considerations. Gas air compressors used for high-pressure applications should be equipped with appropriate safety features such as pressure relief valves, pressure gauges, and safety shut-off systems. It is crucial to follow all safety guidelines and regulations to ensure safe operation.

5. Maintenance and Inspection:

Regular maintenance and inspection are essential for gas air compressors used in high-pressure applications. High-pressure operation can put additional stress on the compressor components, and proper maintenance helps ensure optimal performance and safety. Regular inspections and adherence to maintenance schedules will help identify and address any potential issues before they become major problems.

6. Application-specific Considerations:

Each high-pressure application may have specific requirements and considerations. It is important to evaluate factors such as the required pressure level, duty cycle, flow rate, and any specific environmental conditions that may impact the performance of the gas air compressor. Consulting with the compressor manufacturer or a qualified professional can help determine the suitability of a gas air compressor for a particular high-pressure application.

In summary, gas air compressors can be used for high-pressure applications, provided that they are designed, rated, and configured appropriately. It is essential to consider factors such as compressor design, power output, safety features, maintenance requirements, and application-specific considerations to ensure safe and reliable operation at high pressures.

air compressor

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

air compressor

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China factory Skid-Mounted 250 Bar (25 MPa) Reciprocating Piston CNG Natural Gas Compressor for CNG Station   best air compressorChina factory Skid-Mounted 250 Bar (25 MPa) Reciprocating Piston CNG Natural Gas Compressor for CNG Station   best air compressor
editor by CX 2024-02-20