China Hot selling Dw-5.8/0.5-5 Methane Gas Reciprocating Piston Compressor for Industrial Use supplier

Product Description

                      Reciprocating Micro-Oil Oil-free Piston Compressor
Dw-5.8/0.5-5 Methane Gas Reciprocating Piston Compressor for Industrial Use

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Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

This series of oil-free compressor is one of the first products produced by our factory in China. The product has the characteristics of low speed, high component strength, stable operation, long service life and convenient maintenance. This series compressor is in the form of unit. It integrates compressor, gas-liquid separator, filter, 2 position four-way valve, safety valve, check valve, explosion-proof motor and chassis. The utility model has the advantages of small volume, light weight, low noise, good sealing performance, easy installation, simple operation, etc.

Main components
1.  Motion system: crankshaft, piston connecting rod assembly, coupling, etc.
2.  Air distribution system: valve plate, valve spring, etc.
3. Sealing system: piston ring, oil seal, gasket, packing, etc.

4. Body system: crankcase, cylinder block, cylinder liner, cover plate, etc.
5. Lubrication system: lubricating oil pump, oil filter, pressure regulating valve, etc.;
6Safety and energy regulation systems: safety valves, energy regulation devices, etc.

Working principle of piston compressor
When the crankshaft of the piston compressor rotates, the piston will reciprocate through the transmission of the connecting rod, and the working volume formed by the inner wall of the cylinder, the cylinder head and the top surface of the piston will periodically change. When the piston of a piston compressor starts to move from the cylinder head, the working volume in the cylinder gradually increases. At this time, the gas flows along the intake pipe and pushes the intake valve to enter the cylinder until the working volume reaches the maximum. , The intake valve is closed; when the piston of the piston compressor moves in the reverse direction, the working volume in the cylinder is reduced, and the gas pressure is increased. When the pressure in the cylinder reaches and is slightly higher than the exhaust pressure, the exhaust valve opens and the gas is discharged from the cylinder , Until the piston moves to the limit position, the exhaust valve is closed. When the piston of the piston compressor moves in the reverse direction again, the above process repeats. In short, the crankshaft of a piston compressor rotates once, the piston reciprocates once, and the process of air intake, compression, and exhaust is realized in the cylinder, which completes a work cycle.

Advantages of piston compressor
1. The applicable pressure range of the piston compressor is wide, and the required pressure can be reached regardless of the flow rate;
2. The piston compressor has high thermal efficiency and low unit power consumption;
3. Strong adaptability, that is, a wide exhaust range, and is not affected by the pressure level, and can adapt to a wider pressure range and cooling capacity requirements;
4. Piston compressors have low requirements for materials, and use common steel materials, which is easier to process and lower in cost;
5. The piston compressor is relatively mature in technology, and has accumulated rich experience in production and use;
6. The device system of the piston compressor is relatively simple.

Note: In the unloading process, the compressor pressurizes the gas from the storage tank and then presses it into the tank car through the gas-phase pipeline, and presses the liquid from the tank car to the storage tank through the gas-phase differential pressure to complete the unloading process. When the gas phase is pressurized, the temperature of the gas phase will rise. At this time, forced cooling is not necessary, because if the gas phase is compressed and then cooled, it is easy to liquefy, and it is difficult to establish the pressure difference of the gas phase, which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will cause the prolongation of the unloading process. If it is necessary to recover the residual gas, the cooler can be selected to forcibly cool the gas phase during the recovery operation, so as to recover the residual gas as soon as possible.The loading process is opposite to the unloading process.

Chemical Process Compressor description
Chemical process compressors refer to process reciprocating piston compressors used to compress various single or mixed media gases in petroleum and chemical processes, as well as chemical exhaust gas recycling systems. Its main function is to transport the medium gas in the reaction device and provide the required pressure to the reaction device. Features 1. Designed for specific process flow. 2. The whole machine is skid-mounted and advanced in structure. 3. The compressor types are: Z type, D type, M type. 4. The middle body of the slideway and the cylinder can be designed in different structural forms according to the process requirements.

Reference specifications

  Model Volume flow(Nm3/h) Suction pressure(Mpa) Exhaust pressure (Mpa) Motor power(kw) Dimension (mm)
1 ZW-0.4/ 2-250 60 0.2 25 18.5 2800*2200*1600
2 ZW-0.81/ (1~3)-25 120 0.1~0.3 2.5 22 1000*580*870
3 DW-5.8/0.5-5 400~500 0.05 0.5 37 2000*1600*1200
4 DW-10/2 510 Atmospheric pressure 0.2 37 2000*1600*1200
5 DW-6.0/5 300 Atmospheric pressure 0.5 37 2000*1600*1200
6 DW-0.21/(20~30)-250 270 2~3 25 45 3200*2200*1600
7 ZW-0.16/60-250 480 6 25 45 3000*2200*1600
8 ZW-0.46 /(5~10)-250 200 0.5~1.0 25 45 3000*2200*1600
9 DW-1.34/2-250 208 0.2 25 55 3400*2200*1600
10 DW-0.6/24-85 720 2.4 8.5 55 2200*1600*1200
11 ZW-2.9/14.2-20 220 1.42 2 55 2200*1600*1200
12 VW-2.0/(2~4)-25 410 0.2~0.4 2.5 55 3400*2200*1600
13 DW-0.85/(3~4)-250 180 0.3~0.4 25 55 2400*1800*1500
14 DW-25-(0.2~0.3)-1.5 1620 0.02~0.03 0.15 75 2400*1800*1500
15 VW-8.0/0.3-25 540 0.03 2.5 90 2400*1800*1500
16 DW-6.8/0.05-40 200~400 0.005 4 90 2400*1800*1500

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After-sales Service: 18 Months
Warranty: 18month
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Customization:
Available

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air compressor

How Do You Maintain a Gas Air Compressor?

Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:

1. Read the Manual:

Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.

2. Check and Change the Oil:

Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.

3. Inspect and Replace Air Filters:

Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.

4. Drain Moisture from the Tank:

Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.

5. Check and Tighten Connections:

Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.

6. Inspect Belts and Pulleys:

If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.

7. Clean the Exterior and Cooling Fins:

Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.

8. Schedule Professional Servicing:

While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.

9. Follow Safety Precautions:

When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.

By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.

air compressor

How Do You Transport Gas Air Compressors to Different Job Sites?

Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:

1. Equipment Size and Weight:

The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.

2. Transportation Modes:

Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:

  • Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
  • Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
  • Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.

3. Securing and Protection:

It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.

4. Permits and Regulations:

Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.

5. Route Planning:

Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.

6. Equipment Inspection and Maintenance:

Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.

In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.

air compressor

What Are the Primary Applications of Gas Air Compressors?

Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:

1. Construction Industry:

Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.

2. Agriculture and Farming:

Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.

3. Recreational Activities:

Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.

4. Mobile Service Operations:

Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.

5. Remote Job Sites:

Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.

6. Emergency and Backup Power:

In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.

7. Sandblasting and Surface Preparation:

Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.

8. Off-Road and Outdoor Equipment:

Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.

Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.

China Hot selling Dw-5.8/0.5-5 Methane Gas Reciprocating Piston Compressor for Industrial Use   supplier China Hot selling Dw-5.8/0.5-5 Methane Gas Reciprocating Piston Compressor for Industrial Use   supplier
editor by CX 2024-05-03