China Professional 7000psig High Pressure Oil Free Air Oxygen Gas Diaphragm Compressor with Great quality

Product Description

The diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other CHINAMFG impurities contaminated features, So it’s suitable for high purity compression, rare, valuable, inflammable, explosive, toxic, harmful, corrosive, and high pressure gas.

Keepwin produced Helium compressor, Oxygen Compressor, Hydrogen Compressor, Nitrogen Compressor, Recovery H2 Gas compressor, Argon compressor, cylinder filling booster compressor, etc widely used in  Petrochemicals, Fine ChemicalsPharmaceutical ChemicalsEnergy ChemicalsMachinery IndustryElectronics IndustryAgricultureAnimal Husbandry and  Defense Industry, AstronomyAerospace,  Medical and other fields.
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Advantages of Diaphragm compressor:
1.  Oil-free compression due to the hermetic separation between gas and oil chamber.
2.  Abrasion-free compression due to static seals in the gas stream
3.   Automatic shutdown in case of a diaphragm failure prevents damage
4.  High Compression Ratios- Discharge pressure up to 1000bar.
5.   Contamination Free Compression
6.  Corrosion Resistance
7.  High Reliability

As a displacement compressor with special,diaphragm compressor is characterized by large compression ratio, good sealing performace,and that the compress air will not be polluted by lubricant or other CHINAMFG impurities.Therefore diaphragm compressor is applicable to compress high-purity, rare and precious,flammable and explosive,toxic and hazardous,corrosive and high pressure gases.
Keepwin diaghragm compressors consist of 4 types that are Z,V,L and D type.The exhaust pressure ranges from 1.3 to 100 Mpa. The products are widely used in the industries of national defense,scientific research, petrochemical, nuclear power, parmaceutical, food-stuff and gas separation.

We offer a wide variety and types of diaphragm compressors. You can install these in many different scenarios. It is possible to install the compressors in hydrogen houses between and  electrolyzer and a storage system, in businesses to support their needs such as ice cream companies for hydrogenation, at farmers where they use it to produce ammonia or as a fuel at the back of a wind farm or solar farm, and refineries to pressurise the hydrogen before it is being used to clean up the gas or oil. There are also many applications for our H2 gas compressors.

For instance, you can also use the diaphragm compressor in green hydrogen transport applications, energy storage solutions, grid balancing, food processing, and power station cooling. We pride ourselves at ensuring that as many applications of our compressor units use renewable electricity to pressure the hydrogen.

Each of our H2 compressor units is unique. It is built to your needs all with the latest innovations in hydrogen compression, safety, and operation. We offer different hydrogen flow and pressures all set to match your storage working pressure.

We can customize hydrogen into different types of storage systems at 150bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi).

Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
 Clients’ inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
 

GV type Diaphragm Compressor Technical Parameters
No. Model F.A.D (Nm3/min) Inlet Pressure 
( Mpa)
Exhuast Pressure 
(Mpa)
Power 
(KW)
Speed
r/min
Dimension
(L×W×H)mm
N.W 
Weight (t)  
Voltage
V
1 G2V-10/8-160 10 0.8 16 5.5 400 1550*900*1050 0.8 380
2 G2V-5/3.5~150 5 0.35 15 5.5 400 1550*900*1050 0.8 380
3 G2V-10/4~320 10 0.4 32 5.5 430 1650*850*1250 0.8 380
4 G3V-240/5~12 240 0.5 1.2 18.5 400 1860*1200*1585 2 380
5 G3V-1200/75~83 1200 7.5 8.3 18.5 400 1780*1050*1750 1.8 380
6 G3V-80/13~150 80 1~1.5 15 22 330 2400*1350*1465 2.1 380
7 G3V-30/5~315 30 0.5 31.5 15 400 2571*955*1455 1.8 380
8 G3V-80/7~150 80 0.7 15 22 400 2302*1385*1444 2.5 380
9 G2V-25/6~150 25 0.6 15 7.5 400 1500*775*1075 0.8 380
10 G2.5V-10/160 10 Normal 16 7.5 400 1650*1571*1400 0.95 380
11 G2.5V-20/1~160 20 0.1 16 11 400 1650*1571*1400 0.95 380
12 G2.5V-16/2.5~160 16 0.25 16 7.5 400 1650*1571*1400 0.95 380
13 G3V-100/24~125 100 2.4 12.5 22 400 2160*1250*1500 1.8 380
14 G4V-220/99-349 220 7.0~25 34.9 37 400 2492*1840*1610 3.2 380
15 G2Z-45/150~350 45 10~20 35 7.5 400 1610*790*1380 0.55 380
16 G2Z-5/30~400 5 3 40 5.5 400 1560*790*1470 0.55 380
17 G2.5Z-30/32~170 30 3.2 17 7.5 400 1550*650*1530 0.7 380
18 G3Z-600/75~83 600 7.5 8.3 11 400 1780*1050*1750 1.3 380
19 G3Z-85/100~350 85 5~25 35 18.5 400 1900*1240*1760 1.6 380
20 G3Z-150/150~350 150 15 35 18.5 400 1780*1050*1750 1.8 380
21 G2.5Z-40/7~30 40 0.7 3 7.5 400 1653*1372*1470 0.9 380
22 G2.5Z-100/20~35 100 2 3.5 5.5 400 1330*750*1530 0.9 380
23 GV3-110/8~150 110 0.8 15 30 400 2370*1458*1630 3 380
24 G3V-150/3.5~30 150 0.35~0.55 3 30 400 2543*1835*2036 3.21 380
25 G3V-60/0.38~9.3 60 0.038 0.93 15 400 2030*1520*1750 72 380

Main technical data

Cylinder 
All the cylinders comprise upper plate, diaphragms, and cylinder body etc. The diaphragms are clamped between the cylinder cover and cylinder body. The cylinder cover and cylinder body each has a  concave recess hollowed out in their contacting faces. The gas cylinder is formed between cylinder cover concave recess and diaphragms. Both suction valve and discharge valve are fitted on the upper plate. Among of them, the discharge valve is located on the center of the upper plate. The evenly located small oil holes are on the cylinder body to deliver the oil pressure inside the oil cylinder to the bottom of diaphragms (each diaphragm compressor’s cylinder has 3 piece diaphragm.) 

Pressure Regulating Valve 
The oil pressure of oil cylinder is regulated by the tension of the valve spring.In case the oil pressure is higher than the regulated value, turn the regulating bolt counter-clockwise to loosen the spring tension, but turn the regulating bolt clockwise to tighten the spring, when the oil pressure is lower than the regulated value. When the oil pressure meets the required value, the regulating bolt must be locked with a lock-nut. The oil pressure of the oil cylinder shall always be higher than the discharge pressure by 15~20%. But the oil and gas differential pressure shall not be lower than 0.3MPa or higher than 1.5MPa. 

Cooler
The cooler structure is the double-wall pipe type. The circular space between the outer and inner pipe is the cooling water passage and the inner pipe is the gas passage. Normally the water inlet port is at the lower side and the water outlet port is at the upper side. The flow direction of cooling water and gas is on the contrary.

Oil Pressure Measuring Device 
The measuring device of oil cylinder discharge pressure consists of shock-proof pressure gauge, check valve and unloading valve. The case of the pressure gauge is totally airproof and filled with damping liquid. The inner devices of gauge is immersed in the liquid, which makes the pressure gauge hands stable through the function of the viscosity of damping liquid. The unloading valve is fitted under the gauge to discharge the remained air in the oil pipeline   and to unload the oil pressure gauge. Also the check valve connecting with oil cylinder through pipeline is fitted under the unloading valve.   

Oil pipes 
Oil pipes consist of lube oil pipe and oil pressure secure system.

The lubrication for the driving device adopts gear oil pump circulation pressure lubricating. The lube oil stored in the frame oil tank enters into the gear oil pump after being filtered and is pressed into the oil holes in the crankshaft through the gear oil pump to lubricate the crankshaft friction surface. At the same time, part of the lube oil reaches the crosshead pin and crosshead along the oil holes in the connecting rod to lubricate the friction surface. The oil pressure of gear oil pump shall be kept between 0.3~0.5Mpa, and the bearings at the 2 ends of crankshaft is splash lubricated. 
Oil pressure secure system consists of oil compensating pipe, pressure-measuring pipe and oil return pipe. The oil output from the oil compensating pump will supplement oil for compressor cylinders through the oil compensating pipe and the excess oil returns to the crankcase through the pressure-regulating valve.

FAQ
Q1: What’s your delivery time?
A: Generally standard customized air compressor for 20-30days delivery date. For the speical process gas compressor customizing production date with 80-100days. For the detial urgent order contact us for more discuss.

Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary. 

Q3: How long could your air compressor be used?
A: Generally, more than 10 years.

Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.

Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.

Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service. 

Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.

How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Horizontal
Structure Type: Closed Type
Compress Level: Double-Stage
Samples:
US$ 29999/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do You Maintain a Gas Air Compressor?

Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:

1. Read the Manual:

Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.

2. Check and Change the Oil:

Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.

3. Inspect and Replace Air Filters:

Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.

4. Drain Moisture from the Tank:

Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.

5. Check and Tighten Connections:

Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.

6. Inspect Belts and Pulleys:

If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.

7. Clean the Exterior and Cooling Fins:

Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.

8. Schedule Professional Servicing:

While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.

9. Follow Safety Precautions:

When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.

By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.

air compressor

What Are the Key Components of a Gas Air Compressor Control Panel?

A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:

1. Power Switch:

The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.

2. Pressure Gauges:

Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).

3. Control Knobs or Buttons:

Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.

4. Emergency Stop Button:

An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.

5. Motor Start/Stop Buttons:

Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.

6. Control Indicators:

Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.

7. Control Panel Display:

Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.

8. Start/Stop Control Circuit:

The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.

9. Safety and Protection Devices:

Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.

10. Control Panel Enclosure:

The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.

In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.

air compressor

What Industries Commonly Use Gas Air Compressors?

Gas air compressors find applications in various industries where compressed air is required for powering tools, equipment, and systems. These compressors are valued for their portability, versatility, and ability to provide high-pressure air. Here’s a detailed explanation of the industries that commonly use gas air compressors:

1. Construction Industry:

The construction industry extensively utilizes gas air compressors for a wide range of tasks. Compressed air is used to power pneumatic tools such as jackhammers, nail guns, impact wrenches, and concrete breakers. Gas air compressors provide the necessary airflow and pressure to operate these tools efficiently, making them ideal for construction sites.

2. Mining Industry:

In the mining industry, gas air compressors play a vital role in various operations. Compressed air is used to power pneumatic tools for drilling, rock blasting, and excavation. It is also employed in ventilation systems, conveying systems, and pneumatic control devices in mines. Gas air compressors are valued for their durability and ability to operate in rugged and remote mining environments.

3. Oil and Gas Industry:

The oil and gas industry relies on gas air compressors for numerous applications. They are used for well drilling operations, powering pneumatic tools, and maintaining pressure in oil and gas pipelines. Gas air compressors are also utilized in natural gas processing plants, refineries, and petrochemical facilities for various pneumatic processes and equipment.

4. Manufacturing and Industrial Sector:

In the manufacturing and industrial sector, gas air compressors are extensively used in different applications. They provide compressed air for pneumatic tools, such as air-powered drills, sanders, grinders, and spray guns. Compressed air is also used in manufacturing processes such as material handling, assembly line operations, and pneumatic control systems.

5. Automotive Industry:

The automotive industry utilizes gas air compressors for a variety of tasks. Compressed air is employed in automotive assembly plants for pneumatic tools, paint spraying booths, and pneumatic control systems. Gas air compressors are also used in auto repair shops for powering air tools, tire inflation, and operating pneumatic lifts.

6. Agriculture and Farming:

Gas air compressors have applications in the agriculture and farming sector. They are used for tasks such as powering pneumatic tools for crop irrigation, operating pneumatic seeders or planters, and providing compressed air for farm maintenance and repair work. Portable gas air compressors are particularly useful in agricultural settings where electricity may not be readily available.

7. Food and Beverage Industry:

In the food and beverage industry, gas air compressors are employed for various pneumatic processes and equipment. They are used in food packaging operations, pneumatic conveying systems for ingredients and finished products, and air-powered mixing and blending processes. Gas air compressors in this industry are designed to meet strict hygiene and safety standards.

8. Pharmaceutical and Healthcare Sector:

The pharmaceutical and healthcare sector utilizes gas air compressors for critical applications. Compressed air is used in medical devices, dental equipment, laboratory instruments, and pharmaceutical manufacturing processes. Gas air compressors in this industry must adhere to stringent quality standards and maintain air purity.

These are just a few examples of the industries that commonly use gas air compressors. Other sectors, such as power generation, aerospace, marine, and chemical industries, also rely on gas air compressors for specific applications. The versatility and reliability of gas air compressors make them indispensable in numerous industries where compressed air is a vital resource.

China Professional 7000psig High Pressure Oil Free Air Oxygen Gas Diaphragm Compressor   with Great qualityChina Professional 7000psig High Pressure Oil Free Air Oxygen Gas Diaphragm Compressor   with Great quality
editor by CX 2024-01-18