China supplier Oil Free Industrial Air Piston Compressor Use for Natural Gas Recovery manufacturer

Product Description

 

Product Description

Product function: It’s suitable For low-efficiency wells, test wells and remote wells wellhead natural gas recovery, local production of CNG. finished products The dry gas recovery skid can adapt to the characteristics and working conditions of well gas, the installation is simple, the period is short, and it is convenient for the rapid transfer of equipment.

The equipment flow diagram is as follows:
To better adapt to the field conditions of well gas recovery, the air intake separation system uses a high pressure separator to separate the gas and liquid level, using a liquid level controller to automatically control the liquid level; the pressurization system uses a hydraulic piston compressor, which can meet the intake pressure range of 3-20 MPa. Pressurization to 25 MPa, is more energy-efficient and leak-free than traditional mechanical pressurization, with low failure rate, high reliability and simple maintenance; the drying system adopts the A,B tower molecular sieve mode, which can be dried and regenerated simultaneously, with a maximum drying capacity of 2000 Nm3h, dew point is -55ºC; the control system is controlled by PLC logic control program to control each process such as separation, pressurization, drying, metering, instrument wind and so on, to realize unattended, automatic opening / stopping control; The filling metering system adopts mass Flowmeter, which meets the requirements of the state on metering, measuring range :1~4000 N m3/ h.

Application and parameter:
1.Gas intake separation system 2.Supercharging system 3.Drying system 4.Control system

5.Filling metering system 6. Fuel gas supply system 7. Housing system

Structure skid
Suction pressure 3-20Mpa
Discharge pressure 25Mpa
Gas treated ( Nm3/d) 10000-20000
Amount of treatment (t/d) 20
Main motor power 44kw
Noise  ≤75dBa
Size 6600mm*3000mm*3000mm
Total power 70KW
Fuel tank (L) 600
Scope of measurement (Nm3/h) 1-4000
Weight ≈18t

 Product Advantage:
1. Skidding, high degree of integration, good flexibility, short construction period.
2.High degree of automation, centralized control points, low labor intensity.
3. Compressor adopts hydraulic piston type, which has the characteristics of wide intake range, energy saving, no leakage, very low failure rate and simple maintenance, so it can better adapt to the characteristics of large variation of wellbore pressure range.
4. No need to be equipped with water jacket CHINAMFG and pressure regulating equipment, safety risks are small, no throttling energy waste.
5.Use high pressure post dehydration, dehydration effect is good, conducive to product sales.
6. Recovery process equipment has strong adaptability to wellhead pressure and components, and the equipment input cost is small.

Company Profile

    HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
     Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
 Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CHINAMFG brand of gas supercharging system.

 

Our Advantages

Professional R&D Team

 

About 100 technical patents
 

Industry standard setter

The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.

Advanced production workshop and strict production process

     Sapare parts area                                                                                                                                                              Welding

     Assemble skiding                                                                                                                     Pre-factory commissioning

                                                                                                                                                     

   Strict quality control process and testing        
 

 

Certification and Honor

 

Partner & Cases

       CNG refueling station site

      Indian partner

 

After Sales Service

Service Purpose: Cusomer’s Satisfaction Our Pursuit

Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.

Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.

After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
 

FAQ

1.How long is the lead-time of production?

    60-80Days.

     
2. What is the configuration of the whole skid equipment?

   According to different customer needs to do the country’s explosion-proof certification and industry certification.

3.Which sea ports are supported for shipment?

  ZheJiang ,HangZhou or Other international ports in China.

4.What payment methods are supported?

  T/T, LC, D/P D/D ect.

5.What technical support is available?

   We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.

6.How long is the warranty period?

   For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.

 

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After-sales Service: 24 Hours
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Parallel Arrangement
Cylinder Position: Vertical
Customization:
Available

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air compressor

Can Gas Air Compressors Be Used for High-Pressure Applications?

Gas air compressors can be used for high-pressure applications, but there are certain considerations to keep in mind. Here’s a detailed explanation:

Gas air compressors are available in various sizes and configurations, and their suitability for high-pressure applications depends on factors such as the compressor’s design, power output, and the specific requirements of the application. Here are some key points to consider:

1. Compressor Design:

Not all gas air compressors are designed to handle high-pressure applications. Some compressors are specifically built for low-to-medium pressure ranges, while others are designed to deliver higher pressure outputs. It is important to select a gas air compressor model that is rated for the desired pressure range. The compressor’s specifications and manufacturer’s guidelines will provide information on the maximum pressure it can generate.

2. Power Output:

The power output of a gas air compressor is a crucial factor in determining its suitability for high-pressure applications. High-pressure compressors require more power to achieve and sustain the desired pressure levels. It is important to ensure that the gas air compressor has sufficient power output to meet the demands of the specific high-pressure application.

3. Cylinder Configuration:

The cylinder configuration of the gas air compressor can also affect its ability to handle high-pressure applications. Compressors with multiple cylinders or stages are designed to generate higher pressures compared to compressors with a single cylinder. Multi-stage compressors compress the air in multiple steps, allowing for higher pressure ratios.

4. Safety Considerations:

High-pressure applications require careful attention to safety considerations. Gas air compressors used for high-pressure applications should be equipped with appropriate safety features such as pressure relief valves, pressure gauges, and safety shut-off systems. It is crucial to follow all safety guidelines and regulations to ensure safe operation.

5. Maintenance and Inspection:

Regular maintenance and inspection are essential for gas air compressors used in high-pressure applications. High-pressure operation can put additional stress on the compressor components, and proper maintenance helps ensure optimal performance and safety. Regular inspections and adherence to maintenance schedules will help identify and address any potential issues before they become major problems.

6. Application-specific Considerations:

Each high-pressure application may have specific requirements and considerations. It is important to evaluate factors such as the required pressure level, duty cycle, flow rate, and any specific environmental conditions that may impact the performance of the gas air compressor. Consulting with the compressor manufacturer or a qualified professional can help determine the suitability of a gas air compressor for a particular high-pressure application.

In summary, gas air compressors can be used for high-pressure applications, provided that they are designed, rated, and configured appropriately. It is essential to consider factors such as compressor design, power output, safety features, maintenance requirements, and application-specific considerations to ensure safe and reliable operation at high pressures.

air compressor

Can Gas Air Compressors Be Used for Pneumatic Tools?

Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:

1. Versatile Power Source:

Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.

2. High Power Output:

Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.

3. Mobility and Portability:

Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.

4. Continuous Operation:

Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.

5. Suitable for High-Demand Applications:

Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.

6. Flexibility in Compressor Size:

Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.

7. Reduced Dependency on Electrical Infrastructure:

Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.

It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.

In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.

air compressor

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China supplier Oil Free Industrial Air Piston Compressor Use for Natural Gas Recovery   manufacturer China supplier Oil Free Industrial Air Piston Compressor Use for Natural Gas Recovery   manufacturer
editor by CX 2024-01-12