Product Description
Reciprocating Completely Oil-Free Diaphragm Compressor
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Our company specialize in producing various kinds of compressor products, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process Principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GD Model Instruction
GD diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
GD diaphragm compressor for my company independent research and development of large diaphragm compressor, its advantages are: high compression ratio, large displacement, large piston force, stable running, high exhaust pressure, etc, has been widely used and petroleum chemical industry and nuclear power plant, and so on,.Two GD type diaphragm compressor cylinder arrangement for symmetrically arranged in parallel, more suitable for the petrochemical and nuclear power plant such as uninterrupted operation for a long time, because of the cylinder body symmetry, run up against other arrangement of diaphragm compressor is the most stable operation, running, small vibration from the ground clearance is more convenient in maintenance.
Advantages
1.Good sealing performance
Diaphragm compressor is a kind of special structure displacement compressor.The gas does not need lubrication,the sealing performance is good,the compression medium does not contact with any lubricant,and there will be no pollution in the compression process.It is especially suitable for high purity(99.9999%),rate,extremely corrosive,toxic and harmful,inflammable and explosive.Compression,transportation and bottle filling of radioactive gases.Membrane head is sealed with inlaid double O-ring,and its sealing effect is far better than that of open type.
2.Cylinder has good heat dissipation performance
The working cylinder of diaphragm compressor has good heat dissipation performance and is close to isothermal compression.It can adopt higher compression ratio and is suitable for compressing high-pressure gas.
3.Compressor speed is low and service life of vulnerable parts is prolonged.The new type of diaphragm cavity curve improve the volume efficiency of the compressor,optimize the value type,and adopt special heat treatment method for diaphragm,which greatly improves the service life of the compressor.
4.The high efficiency cooler is adopted,which makes the whole machine low in temperature and high in efficiency.The service life of lubricating oil,O-ring and value spring can be prolonged appropriately .Under the condition of meeting the buyer’s technological parameters,the structure is more advanced,reasonable and energy-saving.
5.The diaphragm rupture alarm structure is advanced,reasonable and reliable.The diaphragm installation has no directionality and is easy to replace.
6.The parts and components of the whole equipment are concentrated on a skid-mounted chassis,which is convenient for transportation,installation and management.
Reference Operating Parameter:
| Model | GD-120/4-80 | Remarks | |
| Volume Flow | Nm3/h | 120 | No-Standard |
| Working pressure | Suction pressure: | 0.4MPa | No-Standard |
| Exhaust pressure: | 8.0MPa | No-Standard | |
| Cooling Method | Water-Cooled | No-Standard | |
| Intake temperature | °C | 0~30 | |
| Inlet pressure | MPa | 0.3~0.4 | |
| Discharge temperature | °C | ≤45ºC | |
| Noise | dB(A) | ≤80 | |
| Power/Frequence | V/Hz | 380/50 | No-Standard |
| Motor Power | Kw | 22KW~200KW | No-Standard |
| Crankshaft speed | r/min | 420 | |
| Overall dimension | L/mm | 3000 | |
| W/mm | 1600 | ||
| H/mm | 1400 | ||
Reference Specification
| 1 | GD-120/4-80 | 3.0 | 120 | 0.4 | 8.0 | 3000x1600x1400 | 30 | |
| 2 | GD-130/0.98-11 | 3.0 | 130 | 0.098 | 1.1 | 3000x1800x1600 | 4.0 | 30 |
| 3 | GD-150/2-20 | 3.0 | 150 | 0.2 | 2.0 | 3000x1800x1600 | 4.0 | 37 |
| 4 | GD-100/0.1-5 | 4.0 | 100 | 0.01 | 0.5 | 2800X1500X1500 | 3.0 | 18.5 |
| 5 | GD-100/5.5-200 | 5.0 | 100 | 0.55 | 20 | 3200X2000X1600 | 4.5 | 45 |
| 6 | GD-80/0.12-4 | 5.0 | 80 | 0.012 | 0.4 | 2800x1600x 1500 | 3.8 | 15 |
| 7 | GD-60/0.3-6 | 4.0 | 60 | 0.03 | 0.6 | 2800x1600x1500 | 4.0 | 15 |
| 8 | GD-70/0.1-8 | 3.8 | 70 | 0.01 | 0.8 | 3000 x 1600×1250 | 5.0 | 18.5 |
| 9 | GD-40/0.02-160 | 5.0 | 40 | 0.02 | 16 | 2800x1460x1530 | 3.0 | 22 |
| 10 | GD-100/0.5-6 | 2.0 | 100 | 0.05 | 0.6 | 3000x2000x1560 | 6.0 | 18.5 |
| 11 | GD-36/1-150 | 4.0 | 36 | 0.1 | 15 | 3000x1500x1500 | 4.0 | 45 |
| 12 | GD-35/0.7-300 | 4.0 | 35 | 0.07 | 30 | 3000x1600x1500 | 4.0 | 22 |
| 13 | GD-500/15-35 | 4.5 | 500 | 1.5 | 3.5 | 3000x2000x1700 | 4.0 | 45 |
| 14 | GD-150/15-210 | 4.5 | 150 | 1.5 | 21 | 3200x1700x1600 | 4.0 | 45 |
| 15 | GD-120/8-220 | 4.5 | 120 | 0.8 | 22 | 3200x1700x1600 | 3.8 | 45 |
| 16 | GD-100/9 | 4.5 | 100 | 0.0 | 0.9 | 3200x1700x1800 | 4.5 | 22 |
| 17 | GD-100/1.5-150 | 4.5 | 100 | 0.15 | 15 | 3200x1700x1800 | 4.5 | 45 |
| 18 | GD-40/30 | 4.5 | 40 | 0.0 | 3.0 | 3200x1700x1800 | 4.0 | 18.5 |
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| After-sales Service: | 7*24 |
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| Warranty: | 18month |
| Principle: | Displacement Compressor |
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof, Corrosion-Proof |
| Mute: | Low Noise |
| Customization: |
Available
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Can Gas Air Compressors Be Used for Well Drilling?
Gas air compressors can be used for well drilling, and they are commonly employed in drilling operations. Here’s a detailed explanation:
1. Air Drilling Method:
Gas air compressors are often utilized in the air drilling method, also known as pneumatic drilling. In this drilling technique, compressed air is used to create a high-velocity airflow that carries the drill cuttings to the surface. The high-pressure air also aids in cooling the drill bit and providing additional force for efficient drilling.
2. Benefits of Gas Air Compressors:
Gas air compressors offer several advantages for well drilling:
- Portability: Gas air compressors can be easily transported to remote drilling sites, allowing for flexibility in well location.
- Power: Gas air compressors provide high-pressure air output, which is essential for effective drilling in various geological formations.
- Cost-Effectiveness: Gas air compressors can be more cost-effective compared to other drilling methods, as they eliminate the need for drilling mud and associated disposal costs.
- Environmental Considerations: Air drilling with gas compressors produces minimal waste and does not require the use of potentially harmful drilling fluids, making it an environmentally friendly option.
3. Compressor Selection:
When selecting a gas air compressor for well drilling, several factors should be considered:
- Pressure and Flow Requirements: Evaluate the pressure and flow requirements of the drilling operation to ensure that the gas air compressor can deliver the necessary air output.
- Compressor Size and Power: Choose a compressor with adequate size and power output to match the drilling demands. Factors such as borehole depth, drill bit type, and drilling speed will influence the compressor’s power requirements.
- Portability: Consider the portability features of the gas air compressor, such as its weight, dimensions, and mobility options, to facilitate transportation to drilling sites.
4. Safety Considerations:
It is essential to follow safety guidelines when using gas air compressors for well drilling. These may include proper ventilation to prevent the accumulation of exhaust fumes, adherence to equipment operating limits, and the use of personal protective equipment (PPE) for drilling personnel.
5. Other Considerations:
While gas air compressors are commonly used for well drilling, it is worth noting that the suitability of a gas air compressor for a specific drilling project depends on various factors such as geological conditions, well depth, and drilling objectives. It is recommended to consult with drilling experts and professionals to determine the most suitable drilling method and equipment for a particular project.
In summary, gas air compressors can be effectively used for well drilling, particularly in the air drilling method. They offer portability, power, cost-effectiveness, and environmental advantages. Proper selection, considering pressure and flow requirements, as well as safety precautions, is crucial to ensure successful and safe drilling operations.
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What Is the Impact of Altitude on Gas Air Compressor Performance?
Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:
1. Decreased Air Density:
As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.
2. Reduced Compressor Output:
The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.
3. Increased Compressor Workload:
At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.
4. Engine Power Loss:
If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.
5. Considerations for Proper Sizing:
When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.
6. Maintenance and Adjustments:
Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.
In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.
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How Does a Gas Air Compressor Work?
A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:
1. Gas Engine:
A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.
2. Compressor Pump:
The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.
3. Intake Stroke:
In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.
4. Compression Stroke:
During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.
5. Discharge Stroke:
Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.
6. Pressure Regulation:
Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.
7. Storage and Application:
The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.
Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.
editor by CX 2024-04-30